Intel Research recognizes digital skills gap slowing Industry 4.0 in the manufacturing sector

Intel released Thursday results of a new study “Accelerate Industrial,” which represents comprehensive view of Industry 4.0, the digital transformation of the manufacturing sector. The research uncovered a serious skills gap that most Western industrial production training programs and government investment initiatives fail to address.

The study found that current leaders need to create tomorrow’s future-ready workforce. This requires the collaboration of universities, government and industry – including initiatives that focus on worker training for the transforming manufacturing sector.

“Accelerate Industrial” was conducted and authored by Dr. Faith McCreary, a principal engineer, experience architect and researcher at Intel, in tandem with Dr. Irene Petrick, senior director of Industrial Innovation for Intel’s Industrial Solutions Division. The study encompasses mobile ethnographies and interviews with over 400 manufacturers and the ecosystem technologists that support them. The work is being released as a series of reports.

A recent Deloitte/Manufacturing Institute study suggests that industries are entering a period of acute long-term labor shortages, with a shortfall in manufacturing expected to be 2.4 million job openings unfilled by 2028, resulting in a $2.5 trillion negative impact on the U.S. economy. Germany and Japan, two other developed economies, are expected to fare even worse in terms of this projected labor shortage.

With the increasing proliferation of data, connectivity and processing power at the edge, the industrial internet of things is becoming more accessible. However, successful adoption remains out of reach for many: two of three companies piloting digital manufacturing solutions fail to move into large-scale rollout.

The study uncovered the top five challenges cited by respondents that have the potential to derail investments in smart solutions in the future, with 36 percent citing “technical skill gaps” that prevent them from benefiting from their investment; 27 percent expect “data sensitivity” from increasing concerns over data and IP privacy, ownership and management; 23 percent found that they lack interoperability between protocols, components, products and systems; 22 percent citing security threats, both in terms of current and emerging vulnerabilities in the factory; and 18 percent reference handling data growth in amount and velocity, as well as sense-making.

“Accelerate Industrial” points to the rising importance of the digital skills required to navigate and succeed in this new landscape.

The research found that while there is a big appetite for digital transformation – 83 percent of companies plan to make investments in smart factory technologies – the most important skills and characteristics cited for that transformation are not ones that are typically emphasized by most industry job training programs or relevant policymakers.

Future skills cited by respondents point to the need to go beyond the basics of programming to embrace a deep understanding of digital tools, from data collection to analytics and real-time feedback directly to the operating environment. 

The top five future skills required to support digital transformation in manufacturing are “Deep understanding” of modern programming or software engineering techniques; “digital dexterity,” or the ability to leverage existing and emerging technologies for practical business outcomes; data science; connectivity, and cybersecurity.

Uplevel delivers SD-WAN to small business; gives high-quality VoIP, reliable Internet and 75 percent savings

Uplevel Systems now offers software-defined Wide Area Network or "SD-WAN" capabilities optimized for small to medium businesses (SMBs). SD-WAN traditionally involves replacing costly telecom services with cost-effective Internet connections between sites. 

Smaller companies find SD-WAN cost-prohibitive because most offerings include advanced features and other "bells and whistles" they must pay for but do not need. In practice, the prospective cost savings also may be compromised by poorly performing Internet connections or call quality between sites.

The Uplevel solution optimizes SD-WAN for small business in four critical ways, including ensuring call quality for voice over Internet Protocol (VoIP). Phone systems are still the lifeblood of many small businesses and voice call quality is highly sensitive to delays of mere tenths of a second. 

Uplevel's integrated managed service platform includes built-in VoIP quality of service (QoS) mechanisms that ensure voice calls always receive priority over data and other "best effort" transactions and also eliminate packet loss that can lead to poor call quality. 

Uplevel delivers a targeted and reliable small business SD-WAN solution that removes both cost and complexity to deliver the features and benefits SMBs need. Uplevel eliminates traditional upfront costs of approximately $1,000 per site and reduces ongoing costs by 75 percent or more versus traditional solutions. 

Along with adding failover and load balancing optimizing quality and reliability, the Uplevel solution reduces upfront equipment costs by up to $3,000 per site. Users can log in safely using secure virtual private network (VPN) services and cloud-based management allows MSPs to manage multiple sites in real time from anywhere on the device of their choice. 

The Uplevel solution enables two SD-WAN mechanisms for improving and maintaining reliability: "Failover" whereby companies purchase a second Internet connection to provide backup, and "load balancing" in which two primary Internet connections remain in use at all times with traffic distributed to achieve the desired bandwidth at the lowest possible cost.

Renesas expands access of IP solutions including 7nm process TCAM, advanced standard Ethernet TSN IPs

Renesas Electronics announced expanded access to its highly sought portfolio of intellectual property (IP) licenses that allow designers to meet a broad range of customer requirements in a rapidly changing industry. Starting today, customers will have access to IPs such as advanced 7nm (nanometer) SRAM and TCAM, and standard Ethernet time-sensitive networking (TSN) IP. 

Furthermore, Renesas is working on providing a system IP which includes PIM (processing in memory), which attracted attention as an AI accelerator, presented in a conference paper in June 2019. With these IPs, customers can jump start their advanced semiconductor device development projects, such as the development of next-generation artificial intelligence (AI) chips or ASICs for 5G networks.

The Renesas accelerator is based on the processing-in-memory (PIM) architecture, an increasingly popular approach for AI technology, in which multiply-and-accumulate operations are performed in the memory circuit as data is read out from that memory.

Customers developing custom chips or using FPGA devices for early development can leverage Renesas IP in their subsystem design or speed up software development, respectively, allowing them to focus resources on their speciality areas, speed up the development process, and bring highly competitive products to market. 

Customers who prefer to use existing software assets can take advantage of Renesas IP assets to achieve more efficient system development by reducing the resources required to develop, verify, and evaluate software and boards.

To support customers’ semiconductor development efforts, Renesas has also established a network of partner companies ready to support users' unique needs. This network includes design houses that perform contract semiconductor design and technology partners who will provide an array of software and middleware tools. 

This network will accelerate users' technology innovations and product development efforts by lowering the barriers to entry for semiconductor device and FPGA development. Renesas can also introduce experienced users to model-based design development environments that fully utilize leading-edge IP.

In September 2018, Renesas opened its extensive IP license portfolio, offering access to more than 40 licenses, including CPU cores, timer IP for motor applications, USB cores, and SRAM. In 2019, Renesas received over 100 enquiries and have started supplying IPs to many users. Renesas aims to exceed IP sales annual market growth rate of 10 percent, and will expand the provision of IP and support system while creating new, and expanding old, IP markets.